Gulf Extrusions is in the final stages of implementing Six Sigma at its production plant in Dubai.

The move is in line with Gulf Extrusions’ strategy of achieving continuous process improvements and is expected to help the company consolidate its position in the highly competitive regional market.
Gulf Extrusions general manager Modar Al Mekdad observed: “By introducing statistical process control across the plant we aim to further boost our business infrastructure and take our product quality to new heights. The pursuit of such an integrated approach towards quality is certain to help Gulf Extrusions reinforce its commitment to customer satisfaction, and in the process enable us to maximise demand for our high-quality aluminium products across the Middle East.”
Six Sigma is a disciplined, data-driven approach and methodology for eliminating defects in any process - from manufacturing to transactional and from product to service. The statistical representation of Six Sigma describes quantitatively how a process is performing.
To achieve Six Sigma, a process must not produce more than 3.4 defects per million opportunities. A Six Sigma defect is defined as anything outside of customer specifications.
Six Sigma is a scientifically proven set of techniques to reduce variability and defects in products, services and processes, and it provides robustness to make the products and processes insensitive to natural variability.
Al Mekdad pointed out that an increased focus on quality need not necessarily add to the cost of the product and could in fact reduce costs.
“The stringent process control methods and efficient handling of manufacturing non-conformities and rejections that we follow have enabled us to reduce the overall cost of quality at the plant,” he said.
The demand for aluminium extrusion in the Middle East region as a whole is expected to reach an average of 550,000 tonnes per annum by the end of 2008, with Saudi Arabia, Qatar, the UAE and Kuwait accounting for most of the demand.  
Gulf Extrusions, part of the Al Ghurair Group of Companies, is one of the largest aluminium extrusion plants in the Gulf. It produces profiles ranging from architectural sections to components for household items, AC grills and customised products.
The company also extrudes products of several European suppliers and companies under agreement.
Nearly 70 per cent of Gulf Extrusions’ production is supplied to the domestic market to support the enormous construction projects in the UAE. The remainder is exported to South East Asia, other GCC countries, Europe and Canada.